MENU

Industry cases - Industrial wastewater treatment and reuse

Iron and steel metallurgy

Characteristics of Iron and Steel Metallurgical Wastewater

—— Comprehensive Problem of "High Intensity, Multiple Sources, Heavy Metals"

The iron and steel metallurgical industry is a typical high-water-consuming and high-pollution industry. Its wastewater comes from a wide range of sources, including coking, sintering, ironmaking, steelmaking, steel rolling, cooling and other links. There are many types of pollutants, and the water quality is complex and fluctuating. It has the following main characteristics:
Multiple water sources and multiple pollution: A large steel plant can discharge more than 10,000–100,000m³ of wastewater per day, involving oily wastewater, cyanide wastewater, acid and alkali wastewater, high-temperature cooling water, slag flushing water, steel rolling emulsion and other water types, with complex and cross-linked components.
High heavy metal content: Contains heavy metal elements such as iron, zinc, lead, chromium, and manganese, with concentrations ranging from several mg/L to hundreds of mg/L, with strong toxicity and difficult biological degradation.
Large pH fluctuations and strong toxicity: The pH range of the wastewater from the acid and alkaline washing processes is large (2–12), and it also contains a large amount of suspended solids, emulsified oil, cyanide, etc., which impacts the subsequent treatment system.
High total salt content and hardness: The total salt concentration in the wastewater can be as high as 2,000–8,000 mg/L, and the Ca²⁺ and Mg²⁺ contents are high, which are easy to scale and clog the treatment equipment and pipelines.


Huadian Capabilities

Process diversion + dedicated line management

According to source classification, a combined process of "pretreatment + heavy metal removal + physical and chemical treatment + biochemical + deep reuse" is designed to achieve efficient treatment of various types of wastewater, and the recycling rate is increased by 50%.

Efficient removal of heavy metals

Through multi-stage treatment processes such as chemical precipitation + ion exchange + membrane separation, heavy metals such as Cr⁶⁺, Ni²⁺, and Zn²⁺ in the effluent are reduced to <0.1 mg/L, reaching or even exceeding the national first-level emission standards.

Recycling system integration

Integrate the reclaimed water reuse and cooling water circulation systems to realize the resource utilization of wastewater. The effluent can be reused for dust removal, slag flushing, greening and other in-plant purposes, and the comprehensive water saving rate is increased by 40%-70%.

Automation + intelligent platform

The whole plant introduces intelligent control system to achieve online monitoring + remote control, stable operation, manpower saving, reduced system failure rate, and reduced operating costs.

Huadian Commitment

We are well aware of the environmental pressure and safety responsibilities faced by steel and metallurgical enterprises. Huadian promises to tailor a stable, energy-saving and environmentally friendly wastewater treatment system for each customer, and use professional strength to help the green transformation of the steel industry.

Iron and steel metallurgy industry cases

An aluminum processing wastewater treatment station project

An aluminum processing wastewater treatment station project

Project type:

General contracting

Project scale and process:

1200 tons/day (including oil and alkali washing wastewater) physical and chemical + biochemical process

Effluent water quality:

Ph: ≤6~9Suspended solids: ≤10 mg/LBOD5: ≤10 mg/LCOD: ≤40 mg/LAmmonia nitrogen: ≤2.0 mg/LTotal nitrogen: ≤15 mg/LTotal phosphorus: ≤0.4 mg/L
A metal processing wastewater treatment station project

A metal processing wastewater treatment station project

Project type:

General contracting

Project scale and process:

1200 tons/day (pickling, emulsified wastewater) physical and chemical process + biochemical process 100 tons/hour (industrial softened water) 96,000 tons/day (industrial circulating water)

Effluent water quality (sewage):

Ph: ≤6~9Suspended solids: ≤10 mg/LBOD5: ≤10 mg/LCOD: ≤40 mg/LAmmonia nitrogen: ≤2.0 mg/LTotal nitrogen: ≤15 mg/LTotal phosphorus: ≤0.4 mg/L

Effluent water quality (industrial softened water):

Turbidity: ≤5FTUHardness: ≤0.05 mmol/LPh: 7~10.5Conductivity: 350 μS/smDissolved oxygen: ≤0.10 mg/L

Effluent water quality (industrial circulating water):

Ph: 6~9Suspended solids: ≤20 mg/LTotal iron: ≤0.3 mg/LCOD: ≤80 mg/LBOD: ≤5 mg/LTurbidity: ≤10NTUTotal hardness (calculated as CaCO3): ≤700 mg/LAmmonia nitrogen: ≤15 mg/LTotal phosphorus: ≤5 mg/LTotal dissolved solids: ≤1000 mg/L
A steel processing wastewater treatment station project

A steel processing wastewater treatment station project

Project type:

General contracting

Project scale and process:

800 tons/day (production wastewater) physical and chemical process + biochemical process 40 tons/hour (industrial softened water) 20,000 tons/day (industrial circulating water)

Effluent water quality (sewage):

Ph: ≤6~9Suspended solids: ≤10 mg/LBOD5: ≤10 mg/LCOD: ≤40 mg/LAmmonia nitrogen: ≤2.0 mg/LTotal nitrogen: ≤15 mg/LTotal phosphorus: ≤0.4 mg/L

Effluent water quality (industrial softened water):

Turbidity: ≤5FTUHardness: ≤0.05 mmol/LPh: 7~10.5Conductivity: 350 μS/smDissolved oxygen: ≤0.10 mg/L

Effluent water quality (industrial circulating water):

Ph: 6~9Suspended solids: ≤20 mg/LTotal iron: ≤0.3 mg/LCOD: ≤80 mg/LBOD: ≤5 mg/LTurbidity: ≤10NTUTotal hardness (calculated as CaCO3): ≤700 mg/LAmmonia nitrogen: ≤15 mg/LTotal phosphorus: ≤5 mg/LTotal dissolved solids: ≤1000 mg/L

◎ 2025 Beijing Bianhuadian Chemical Analytical Instruments Co., Ltd.. All Rights Reserved.

京ICP备14049029号-1